It’s Applicable to stable and continuous operation equipment, such as cooling water pumps, pure water pumps, vacuum pumps, exhaust fans, etc. in the factory.
The DM1000 Series Equipment Health Monitoring System performs time domain analysis, FFT spectrum analysis, and Order Analysis on vibration signals to calculate the overall vibration energy performance and the vibration energy characteristics of various part damage modes. You can customize the amount of energy acceptable for each damage mode. When the energy characteristic of a damage mode exceeds the set upper limit, the DM1000 automatically alerts. When the operating speed of the device changes, the DM1000 will automatically search for the frequency band of the component corresponding to the component vibration and recalculate the energy characteristics to avoid false positives. The analysis results are uploaded to the cloud or SCADA system through protocols such as Modbus over Ethernet or MQTT. You can know the running status of the device from the remote end and pre-schedule the device maintenance schedule.
The DM1000 Series periodically stores high-speed vibration signals. When the energy characteristics of the damage mode exceed the set upper limit, the vibration signals are also stored synchronously. You can use the DynaView DV2001 Basic Spectrum Analysis Module or the DV2002 Rotary Machinery Advanced Analysis Module to analyze them. You can also play the vibration signals stored in the field with the speakers, and hear the actual sound of the equipment without visiting the scene.
Scenario
When you have the following diagnosis requirements, we suggest you adopt theDM1000 series of Stable Operation Equipment Monitoring.
- wanting to Know the health status of the field device and whether there are assembly or parts damage problems in real time.
- wanting to Estimate the appropriate repair time for field devices.
- wanting to Understand the relationship between device health and manufacturing yield through big data analysis.
Model
The DM1000 series of stable operation equipment monitors use a variety of four-channel and eight-channel dynamic signal capture cards to form a variety of channels, which depends on the deployment requirements of the site.
- DM1041 Four-channel machines monitoring instrument
- DM1081 Eight-channel machines monitoring instrument
- DM1082 Eight-channel machines monitoring instrument
- DM1161 Sixteen-channel machines monitoring instrument
- DM1162 Sixteen-channel machines monitoring instrument
Case Study
- applying The DM1000 series to the process cooling pump health monitoring and data integration with iFix SCADA.
- applying The DM1000 series to the ultra-pure pump health monitoring and data integration with iFix SCADA.
- Adopting the DM1000 series to monitor the fan’s healthy status.
Contact us
If you don’t know if your application and usage scenarios are applicable to the DM1000 Series Stable Operational Instrument, feel free to contact us.
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